Enter your sizes, choose your firmness, and customise with extras like Dacron or stockinette — all delivered fast and cut to fit.
✅ Rated Excellent on Trustpilot🔥 Wide range of fire-retardant foam to UK standards🛠️ CNC precision-cut, made to measure in the UK⏱️ Order by 11:00am (Mon–Fri) for dispatch within 3 working days 🧵 Need a new cover? Made-to-Measure Cushion Covers.
Medium density firm foam. Suitable for seating perfect for sofas, dining chairs, boats, caravans, and camper van seating and mattresses. Best choice for cushions 3–4 inches thick. May be too firm for cushions above 5” in thickness
Most popular High density firm foam. Suitable for seating perfect for sofas, dining chairs, boats, caravans, and camper van seating and mattresses. Best choice for cushions 3–4 inches thick. May be too firm for cushions above 5” in thickness
RX39/120 Orange Foam CushionsA popular high-density foam with a soft to medium feel. Ideal for achieving a medium comfort level in thicker cushions or a softer feel in thinner ones. Also works well as a top layer over firmer foam to enhance comfort.
Medium density, medium firm foam offers instant recovery after use and consistent shape retention over many years. Excellent for deep fill armchair cushions, sofa cushions, or as a mattress of 5” thickness or above
High density, medium firm foam Reflex 40h is a high-quality foam known for lasting comfort and support. It bounces back quickly and keeps its shape for years—perfect for sofa cushions, armchairs, or even as a mattress.
High density firm foam RG50 is a high-density, firm foam ideal for heavy-duty support. It’s commonly used in seat cushions, gym mats, and other applications where durability and strong support are key. This is the perfect foam for thin Pop-top or Roof-Tent mattresses.
Luxury Relex 50 is a high-density, medium firm foam designed for superior support and durability. Ideal for premium seating and high-quality mattresses, this foam is perfect for deep-fill cushions and applications where long-lasting structure and resilience really matter. It holds its shape beautifully, delivering both comfort and strength over time.
This lightweight foam is a great choice for headboards, crafts, costumes, and a variety of general-purpose projects. It’s easy to work with and perfect for decorative or low impact uses. Just a heads-up: we don’t recommend this grade for seating or any application where it’ll need to support weight regularly.
The RX28 is a medium-density foam perfect for upholstery, deep buttoning, and packaging, offering support and comfort.
V25 is a soft, low-density foam perfect for replacing the back cushions of your sofa. It offers gentle support with a plush feel, helping restore comfort and shape without being too firm. Easy to work with and great for low-impact use, it’s a popular choice for giving tired cushions a fresh, cosy upgrade.
RX30/110 Lilac Foam SheetA soft, flexible foam ideal for back cushions and headboards. Suitable for soft fixed backs or medium-feel loose back cushions & mattresses .Often chosen when a gentler, more cushioned option is needed. Note: This grade may occasionally be supplied in white, as it is manufactured in both Lilac and White.
High-quality UK-made, heat-sensitive foam that softens and moulds to your body, offering pressure-relieving comfort. Commonly used in mattresses, toppers, pillows, wheelchair cushions, and medical products.
60 kg per cu/m high density memory foam.
Grade REVO Notional Hardness 60 N Medium firm (Atr) Density 60 kg / m3 Properties Flame Retardant
This product is made by laminating RX38 firm blue foam with a 1″ layer of memory foam. It is essential that the total thickness (C) is greater than 1″. If you order this product at exactly 1″ thick, it will consist of memory foam only
This product is made by laminating RX38 firm blue foam with a 2″ layer of memory foam. It is essential that the total thickness (C) is greater than 2″. If you order this product at exactly 2″ thick, it will consist of memory foam only
50/50 RX39 Firm Foam & Memory Foam Combo A perfect blend of comfort and support — RX39 firm foam provides a solid base, while memory foam contours to the body for pressure relief. Ideal for dog beds, wheelchair seats, and pressure cushions where durability and comfort matter most.
IMPORTANT GRADE INFORMATION This product combines Reflex 40 medium foam with a 1″ layer of memory foam. If you order at 1″ thick, you’ll receive memory foam only — without the Reflex 40 support layer. To ensure proper comfort and support, the total thickness must be greater than 1″.
IMPORTANT GRADE INFORMATION This product combines Reflex 40 medium foam with a 2″ layer of memory foam. If you order at 2″ thick, you’ll receive memory foam only — without the Reflex 40 support layer. To ensure proper comfort and support, the total thickness must be greater than 2″.
Recon foam is a tough, contract-grade option made for high-impact use. It’s commonly used in wheelchair seating, church kneelers, bar stools, bench seating, and protective packaging. Known for its durability and density, perfect for applications that need extra firmness and longevity.
This is a special open-cell foam that lets air and water pass through easily. It’s highly resistant to moisture, making it perfect for things like water and air filters. It’s tough against chemicals, salt water, oils, soaps, and even fuel — so it’s great for industrial use. Common uses include water treatment, air filters, humidifiers.
A durable, open-cell foam that resists water, humidity, and chemicals — ideal for outdoor seating and air/water filtration. Its breathable structure also makes it great for humidifiers, ventilation, and industrial filtration systems.
Open-cell foam with excellent water and humidity resistance — perfect for filtration, outdoor use, and ventilation systems. It’s chemical-resistant, reusable, and supports microbial growth for environmental applications. Common uses: water/air filters, humidifiers, acoustic panels, and industrial treatment systems.
FROM £6.00
Need a replacement T Shaped Foam insert for your favourite chair? Our T Shaped Foam Cut to Size is designed specifically for armchairs, wingbacks, and high-backed lounge seating — shaped to fit snugly into covers where the backrest flares out beyond the seat.
Choose from a full range of foam grades, customise with optional extras, and get it CNC-cut and dispatched fast from our UK workshop.
Armchair seat cushions (classic or modern styles)
Wingback and scroll-back chairs
High-back and wide-shoulder lounge chairs
Occasional chairs and nursing chairs
Campervan bench-back cushions with arm bulges
Reupholstery projects with unique chair shapes
Upholsterers & soft furnishers
DIYers restoring antique or vintage seating
Holiday lets, guesthouses & boutique hotels
Care homes and healthcare settings
Interior designers fitting out reading nooks & snug zones
We need the following dimensions (best taken from the cover, not the old foam always measure seam to seam):
A – Front to back
B – Total width of the cushion
C– Foam thickness required
D – Front to back of cushion Lug
E – Overall back width (widest point)
🧭 Tip: T‑Shaped cushions are usually symmetrical. Measure seam-to-seam along stitched edges for best results, match foam thickness to boarder depth on cover then add 12 oz Dacron & Stockinette
🧵 Dacron Wrap – Adds softness and roundness to edges
🧦 Stockinette Sleeve – Makes covers easier to fit, especially zipped
✅ We can apply these for you — just tick the boxes when ordering.
“Replaced the foam in two T‑shaped armchair cushions. The fit was spot-on and made them feel brand new.” – Janice, Cardiff “Used RX39 in a pair of lounge chairs — perfect balance of comfort and support.” – Phil, Kent
“Replaced the foam in two T‑shaped armchair cushions. The fit was spot-on and made them feel brand new.” – Janice, Cardiff
“Used RX39 in a pair of lounge chairs — perfect balance of comfort and support.” – Phil, Kent
How precise is the cutting?All T‑shapes are cut to ±5mm tolerance.
Do I reduce size for Dacron?No. Enter the cover’s actual size — we’ll allow for the wrap. Just match the thickness of the foam the the boarder on the cover
Can I collect in person?Yes. Choose collection at checkout, and we’ll notify you when it’s ready.
Are all foam grades fire retardant?Yes — all upholstery foams meet UK Fire Safety Regulations (Schedule 1, Part 1).
Cuboid Foam for Sofa Cushions →
L‑Shaped Foam for Corner Units →
Made to Measure Cushion Covers →
Memory Foam Toppers →
Enter your measurements
Choose your foam grade
Add Dacron or stockinette if needed
Review your price & order online
✅ CNC Cut to Size✅ Fast UK Dispatch – Order by 11:00 AM (Mon–Fri) for dispatch within 3 working days
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