Circle Cushion Cover

Boxed & Piped Cushion with Foam & Dacron
Boxed & Piped Cushion with Foam & Dacron
Boxed & Piped Cushion with Foam & Dacron

How to Order Circle Cushion Cover (Made Easy)

Pick Your Units – Choose whether you’re measuring in millimetres (mm), centimetres (cm), or inches (β€œ) and enter your sizes
Need a New Inner? – Choose if you want us to supply a cushion interior or just the cover.
Add Extras (Optional) – Add Stockinette or Dacron wrap to make the cushion plumper and easier to fit.
Design Your Cover – Pick your cover style and answer a few quick questions.
Add Any Notes – Let us know anything extra (e.g. zip position, which side is the front).
Add to Cart – Once you’re happy, click Add to Cart.

Now Choose Your Fabric

Once your cover design is in the cart, you’re ready toΒ choose your fabric.

Measurements

Measurements

Reference Image

choose your cushion filling

COVER ONLY (NO FOAM)

Use this option to create a cover to the sizes entered above

BUDGET LIGHTWEIGHT FOAM V28

This lightweight foam is a great choice for headboards, crafts, costumes, and a variety of general-purpose projects. It’s easy to work with and perfect for decorative or low impact uses. Just a heads-up: we don’t recommend this grade for seating or any application where it’ll need to support weight regularly.

Grade
V28
Density
28 kg / m3
Properties
Flame Retardant
Not Suitable For Seating

STANDARD FIRM MATTRESS FOAM RX33/190

This medium-density, firm mattress foamΒ  Ideal for mattresses around 3–4 inches thick, offering reliable support and durability. Just a heads-upβ€”it may feel a bit too firm for those who prefer a softer sleeping surface. Keep in mindβ€”thicker, higher-volume mattresses naturally offer more support than thinner ones, regardless of the foam grade.

Grade
RX33/190
Notional Hardness
190 N
Density
33 kg / m3
Properties
Comfort Level : FIRM
Density: MEDIUM

STANDARD MEDIUM FIRM MATTRESS FOAM RX36/125

Medium-density foam ideal for mattresses 4″ and above. It provides balanced support and comfort, making it a great choice for those seeking a medium-firm sleeping surface. Keep in mindβ€”thicker mattresses offer more support than thinner ones, regardless of foam grade.

Grade
RX36/125
Notional Hardness
125 N
Room Temp. Hardness
125 N
Density
36 kg / m3
Properties
Comfort level: MEDIUM FIRM for mattresses above 4" (`10cm ) in thickness
Density: MEDIUM

PREMIUM HIGH FIRM RX39 (BLUE)

Most popular High density firm foam. Suitable for seating perfect for sofas, dining chairs, boats, caravans, and camper van seating and mattresses. Best choice for cushions 3–4 inches thick. May be too firm for cushions above 5” in thickness

Grade
RX39/200
Density
39 kg / m3
Properties
Flame Retardant
Highly Recommended Firm Seating & Mattress Foam

PREMIUM MEDIUM FIRM RX39 (ORANGE)

RX39/120 Orange Foam CushionsA popular high-density foam with a soft to medium feel. Ideal for achieving a medium comfort level in thicker cushions or a softer feel in thinner ones. Also works well as a top layer over firmer foam to enhance comfort.

Grade
RX39/120
Notional Hardness
120 N
Density
39 kg / m3

PREMIUM MEDIUM FIRM REFLEX 40H (GREY)

High density, medium firm foam Reflex 40h is a high-quality foam known for lasting comfort and support. It bounces back quickly and keeps its shape for yearsβ€”perfect for sofa cushions, armchairs, or even as a mattress.

Grade
REFLEX 40 H
Notional Hardness
150 N
Density
40 kg / m3
Properties
Flame Retardant
Highly Recommended, High Density, Medium Firm, Seating & Mattress Foam

VASCO 50 MEMORY FOAM (WHITE/ YELLOW)

High-quality UK-made, heat-sensitive foam that softens and moulds to your body, offering pressure-relieving comfort. Commonly used in mattresses, toppers, pillows, wheelchair cushions, and medical products.

Grade
VASCO 50
Notional Hardness
65 N
Density
50 kg / m3
Properties
Flame Retardant

RX39 FIRM / MEMORY FOAM 1" (2.5cm) COMBO

This product is made by laminating RX38 firm blue foam with a 1″ layer of memory foam. It is essential that the total thickness (C) is greater than 1″. If you order this product at exactly 1″ thick, it will consist of memory foam only

Grade
RX39 / Memory Combo
Density
40 kg / m3
Properties
Flame Retardant

RX39 FIRM/ MEMORY FOAM (2") COMBO

This product is made by laminating RX38 firm blue foam with a 2″ layer of memory foam. It is essential that the total thickness (C) is greater than 2″. If you order this product at exactly 2″ thick, it will consist of memory foam only

Grade
RX39 / Memory Combo
Density
40 kg / m3
Properties
Flame Retardant

MEDIUM FIRM REFLEX 40 / MEMORY 1" COMBO

IMPORTANT GRADE INFORMATION This product combines Reflex 40 medium foam with a 1″ layer of memory foam. If you order at 1″ thick, you’ll receive memory foam only β€” without the Reflex 40 support layer. To ensure proper comfort and support, the total thickness must be greater than 1″.

Grade
Reflex 40
Notional Hardness
135 N
Room Temp. Hardness
135 N
Density
40 kg / m3
Properties
Flame Retardant

MEDIUM FIRM REFLEX 40 / 2" MEMORY COMBO

IMPORTANT GRADE INFORMATION This product combines Reflex 40 medium foam with a 2″ layer of memory foam. If you order at 2″ thick, you’ll receive memory foam only β€” without the Reflex 40 support layer. To ensure proper comfort and support, the total thickness must be greater than 2″.

Grade
Reflex 40 H / v50
Notional Hardness
135 N
Room Temp. Hardness
135 N
Density
36 kg / m3
Properties
Flame Retardant

30PPI RETICULATED FOAM

A durable, open-cell foam that resists water, humidity, and chemicals β€” ideal for outdoor seating and air/water filtration. Its breathable structure also makes it great for humidifiers, ventilation, and industrial filtration systems.

Properties
Not Fire Retardant (None F/R)
Perfect for Outdoor Seating

SUPERIOR HIGH DENSITY FIRM RG50 (WHITE)

High density firm foam RG50 is a high-density, firm foam ideal for heavy-duty support. It’s commonly used in seat cushions, gym mats, and other applications where durability and strong support are key. This is the perfect foam for thin Pop-top or Roof-Tent mattresses.

Grade
RG50/230
Notional Hardness
230 N
Density
50 kg / m3
Properties
Flame Retardant

100% VIRGIN HOLLOW FIBRE

100% Virgin Hollow Fibre – Soft, Supportive & Hypoallergenic Cushion Filling Our 100% Virgin Hollow Fibre is a premium-quality synthetic filling, ideal for cushion inserts, upholstery projects, and soft furnishings. Manufactured using brand-new, non-recycled polyester fibres, it offers exceptional loft, softness, and durability β€” all while remaining lightweight and allergy-friendly.

FIBRE FOR SEATS CUSHIONS

100% Virgin Hollow Fibre . Requires daily maintenance

EUROPEAN 302 DE-QUILLED FEATHER

Type 302 refers to a high-quality duck feather grade known for its bulk fill and springy feel. Typically 95% feather with 5% down or finer feather, it’s sorted for medium size and complies with EN 12935 hygiene standards, making it ideal for cushions that need shape and resilience without sag.

  • Our factory closes for Christmas from 19th Dec to 5th Jan, and 19th Dec is the final dispatch day.
    If you’d like your order to arrive before Christmas, please place it soon.

    Ordering now is the simplest way to guarantee delivery before we close for the holidays.

    Before you order fabric Please send your design to the basket then orderΒ fabricΒ 

Your Created Product

Measurements

choose your cushion filling

FROM £10.00

Description

Custom Circle Cushion Covers – Made to Fit Every Curve, Built to Go the Distance

Round cushion covers look great β€” until you try finding one that actually fits properly. Whether it’s a floor circle cushion, a round window seat, a central bench in a boat, or a statement circular cushion in your lounge, one thing’s for sure: standard square covers just won’t cut it.

That’s why we offer made-to-measure circle cushion covers, designed specifically for round and circular cushions. No bunched seams. No makeshift stretching. Just a smooth, snug fit that’s crafted for comfort β€” and built to last.

So if you’re tired of trying to cram your circle cushion into something made for corners, this is the solution that finally makes sense.


Perfectly Tailored – Because Circles Aren’t Squares

Circular cushions are unique. They don’t have corners, but they do have challenges. A few millimetres off and suddenly your round cushion cover is puckered, loose, or just plain wonky.

That’s why we build every circle cushion cover to your exact measurements, ensuring a clean, symmetrical fit that follows the curve perfectly. We cut each cover to match the diameter and depth of your circular cushion β€” no pulling, twisting, or guesswork.

As a result, your round cushion cover won’t just fit better β€” it’ll look better, sit better, and last longer.


Style Options to Suit Every Setting

Just like any other shape, circle cushions deserve a proper finish. That’s why we offer a choice of professionally tailored styles, each suited to different looks and uses:

  • Box Style – adds height and structure around the edges

  • Box with Piping – timeless, with a crisp tailored outline

Each round cushion cover is cut, sewn, and finished by hand in our UK workshop β€” made to order and made to last.


Fabrics That Work in Every Room β€” Or on the Move

Once you’ve got the shape and style sorted, choosing the right fabric brings it all together. Whether your circular cushion lives indoors or outdoors, at home or on the move, we’ve got fabrics to suit.

We also offer reversible circle cushion covers, allowing you to choose a different fabric for each side β€” perfect for refreshing the look whenever you like.

Still undecided? Request free fabric samples and choose with confidence.


Need Foam? We’ll Cut the Perfect Circle

If your cushion core has seen better days, we can supply circular foam inserts cut precisely to suit your circle cushion β€” no trimming corners or forcing square foam into a round cover.

Choose from:

  • High-density foam – firm and supportive

  • Reflex foam – softer and more relaxed, ideal for lounging or floor cushions

Dacron and Stockinette wrapping are also available to improve comfort, ease fitting, and give your round cushion cover a more polished finish.


Finishing Touches That Make All the Difference

To ensure your circle cushion cover performs as well as it looks, we offer a range of practical finishing options:

  • Choose your zip position

  • Add a non-slip base

  • Include Velcro tabs, ties, or fixings

All our round cushion covers are fully removable and washable, making them easy to live with long-term.


A Smarter Way to Refresh Your Cushion

Replacing a whole circular cushion just because the cover is worn out is wasteful β€” especially when round cushions can be difficult to replace.

A made-to-measure round cushion cover refreshes your seating instantly, costs less than replacing the whole cushion, and is a more sustainable choice.


How to Order Your Circle Cushion Cover – No Fuss, Just Fit

Ordering your circle cushion cover is simple:

  1. Select your unit of measurement

  2. Enter the diameter and thickness of your circular cushion

  3. Choose your cover style and fabric

  4. Add any notes, such as zip placement or contrasting fabrics

  5. Add to cart and we’ll take care of the rest

Need help measuring your round cushion? Just get in touch β€” we’re happy to help.


Why Choose Foam4U?

At Foam4U, we specialise in made-to-measure round cushion covers and awkward shapes that others shy away from. With decades of experience, skilled craftsmanship, and UK-based manufacturing, your circle cushion cover is in safe hands.

To make choosing even easier, we guide you toward fabrics that genuinely perform. For indoor use, our most popular choice is Keylargo fabric from the Warwick Fabrics collection β€” a durable, comfortable upholstery fabric that works beautifully for everyday seating, window seats and decorative circular cushions. It offers an excellent balance of softness, strength and colour choice, making it a firm customer favourite.

For outdoor spaces, campervans and marine settings, we consistently recommend Agora Liso outdoor fabric. This premium fabric is UV-resistant, water-repellent and colourfast, making it ideal for round cushion covers that need to withstand sun, moisture and regular use without fading or degrading.

You may also like…