Off Cut Budget Mattresses

How to order a Off Cut Budget Mattresses in 5 simple steps

  1. Choose cm’s  mm’s or inches.
  2. Enter Your sizes in the boxes
  3. Choose a foam grade.
  4. Add a cooltech cover and bedding.
  5. Review your order and add to cart.

 

 

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Measurements

Measurements

Reference Image

Foam Grade

ULTRA FIRM MATTRESS FOAM RG50/230

High density firm foam RG50 is a high-density, firm foam ideal for heavy-duty support. It’s commonly used in seat cushions, gym mats, and other applications where durability and strong support are key. This is the perfect foam for thin Pop-top or Roof-Tent mattresses.

Grade
RG50/230
Notional Hardness
230 N
Density
50 kg / m3

COMFORT PLUS MEMORY FOAM MATTRESS COMBO RX41/150 BASE TOPPED WITH 2" (5CM ) MEMORY

Comfort Plus Mattress Combo features a supportive Reflex 40 grey foam base topped with 2″ (5cm) of pressure-relieving memory foam.Offers the perfect balance of firm support and plush comfort for a restful night’s sleep.  Ideal for everyday use, guest beds, or custom spaces like campervans and caravans.

Grade
REFLEX 40/150
Notional Hardness
150 N
Density
40 kg / m3
Properties
Comfort Level: MEDIUM FIRM
Density: HIGH
Minimum Mattress Thickness : Must be over 2" (5cm ) or only memory foam element will be supplied

COMFORT MEMORY FOAM MATTRESS COMBO RX41/150 BASE TOPPED WITH 1" (2.5CM ) MEMORY

Comfort memory foam mattress combo featuring a supportive Reflex 40 grey base topped with 1″ (2.5cm) of plush memory foam for added pressure relief and comfort.

Grade
RELEX 40 /150
Notional Hardness
150 N
Density
40 kg / m3
Properties
Comfort Level : MEADIUM FIRM
Density: HIGH
Minimum Mattress Thickness : Must be over 1" (2.5cm ) or only memory foam element will be supplied

ORTHO PLUS MEMORY FOAM MATTRESS COMBO RX39/200 BLUE BASE TOPPED WITH 2" (5CM) MEMORY

Firm V38 base foam bonded to 2″ of Vasco 50 memory foam softens the feel, of the mattress, making what would typically be a firm mattress more comfortable.  Keep in mind—thicker, higher-volume mattresses naturally offer more support than thinner ones, regardless of the foam grade.

Properties
Comfort Level; FIRM/MEDIUM
Density; HIGH
Minimum Mattress Thickness : Must be over 2" (5cm ) or only memory foam element will be supplied

ORTHO MEMORY FOAM MATTRESS COMBO RX39/200 BASE WITH 1" (2.5CM) MEMORY

Firm V38 base foam bonded to 1″ of Vasco 50 memory foam softens the feel, of the mattress, making what would typically be a firm mattress more comfortable.  Keep in mind—thicker, higher-volume mattresses naturally offer more support than thinner ones, regardless of the foam grade.

Properties
Comfort level : FIRM
Density; HIGH
Minimum Mattress Thickness : Must be over 2" (5cm ) or only memory foam element will be supplied

COOLING REVO MEMORY FOAM MATTRESS TOPPER

This advanced memory foam is designed to provide exceptional comfort and support while keeping you cool throughout the night. Infused with cooling gel technology, it helps regulate temperature, preventing heat buildup and ensuring a restful sleep. Ideal for those who prefer a plush, breathable sleeping surface with enhanced pressure relief.

Properties
Comfort Level : SOFT
Density : HIGH

STANDARD MEMORY FOAM MATTRESS TOPPER VASCO 50

Incorporating Vasco memory foam into your bedding solutions offers enhanced comfort and support, catering to various applications from home to travel.

Properties
Comfort Level: SOFT
Density : HIGH

COMFORT MEDIUM FIRM HIGH DENSITY MATTRESS FOAM RX41/150

High density, medium firm foam Reflex 40h is a high-quality foam known for lasting comfort and support. It bounces back quickly and keeps its shape for years—perfect for mattress. Keep in mind—thicker mattresses offer more support than thinner ones, regardless of foam grade.

Grade
RX41/150
Notional Hardness
150 N
Density
40 kg / m3
Properties
Comfort level : MEDIUM FIRM for mattress over 4"(10cm ) in thickness
Density: HIGH

ORTHOPAEDIC HIGH DENSITY MATTRESS FOAM RX39/200

Most popular High density firm foam mattresses. Best choice for cushions 3–4 inches thick. May be too firm for cushions above 5” in thickness.  Keep in mind—thicker mattresses offer more support than thinner ones, regardless of foam grade.

Grade
RX39/200
Notional Hardness
200 N
Density
39 kg / m3
Properties
Comfort level ; FIRM
Density; HIGH

STANDARD MEDIUM FIRM MATTRESS FOAM RX36/125

Medium-density foam ideal for mattresses 4″ and above. It provides balanced support and comfort, making it a great choice for those seeking a medium-firm sleeping surface. Keep in mind—thicker mattresses offer more support than thinner ones, regardless of foam grade.

Grade
RX36/125
Notional Hardness
125 N
Room Temp. Hardness
125 N
Density
36 kg / m3
Properties
Comfort level: MEDIUM FIRM for mattresses above 4" (`10cm ) in thickness
Density: MEDIUM

STANDARD FIRM MATTRESS FOAM RX33/190

This medium-density, firm mattress foam  Ideal for mattresses around 3–4 inches thick, offering reliable support and durability. Just a heads-up—it may feel a bit too firm for those who prefer a softer sleeping surface. Keep in mind—thicker, higher-volume mattresses naturally offer more support than thinner ones, regardless of the foam grade.

Grade
RX33/190
Notional Hardness
190 N
Density
33 kg / m3
Properties
Comfort Level : FIRM
Density: MEDIUM

BUDGET MATTRESS FOAM (V28)

This lightweight foam is best suited for occasional-use only,  We wouldn’t recommend it for everyday use or situations where long-term support is essential. Keep in mind—thicker, higher-volume mattresses naturally offer more support than thinner ones, regardless of the foam grade.

Properties
Comfort Level : Not Specified ,
Density: MEDIUM/LOW
Recommendations: Occasional use only !

STANDARD MEDIUM SOFT RX30 (WHITE/LILAC)

RX30/110 Lilac Foam SheetA soft, flexible foam ideal for back cushions and headboards. Suitable for soft fixed backs or medium-feel loose back cushions & mattresses .Often chosen when a gentler, more cushioned option is needed. Note: This grade may occasionally be supplied in white, as it is manufactured in both Lilac and White.

Grade
RX30/110
Notional Hardness
110 N
Density
30 kg / m3

PREMIUM MEDIUM FIRM RX39 (ORANGE)

RX39/120 Orange Foam CushionsA popular high-density foam with a soft to medium feel. Ideal for achieving a medium comfort level in thicker cushions or a softer feel in thinner ones. Also works well as a top layer over firmer foam to enhance comfort.

Grade
RX39/120
Notional Hardness
120 N
Density
39 kg / m3

100% MEMORY FOAM

100% MEMORY FOAM;  We don’t recommend you make a mattress form 100% memory foam. 100% memory should only  use if your want to order a mattress topper

REFLEX MEDIUM MEMORY PLUS

PREMIUM MEDIUM MEMORY  PLUS ;  Mattress made from British Vita Reflex foam and topped with 5cm of  Vasco 50 high density memory for extra comfort FIRMNESS; MEDIUM FIRM

REFLEX MEDIUM MEMORY COMBO

PREMIUM MEDIUM MEMORY COMBO;  Mattress made from British Vita Reflex foam and topped with Vasco 50 high density memory for extra comfort FIRMNESS; MEDIUM FIRM

REFLEX MEDIUM FIRM

PREMIUM MEDIUM FIRM;   This mattress is made from premium British high density Reflex foam

ORTHOPAEDIC MEMORY PLUS

Orthopaedic Memory Plus: This high-density foam mattress features a robust, ultra-firm base for unparalleled support, complemented by a generous 5 cm layer of high-density memory foam.

ORTHOPAEDIC MEMORY COMBO

Orthopaedic Memory combo: This high-density foam mattress combines a robust, ultra-firm base with a 2.5 cm layer of plush memory foam for enhanced comfort.

ORTHOPEADIC

ORTHOPEADIC: This high-density foam mattress offers exceptional firmness and support, ideal for those who prefer a sturdy sleeping surface.

PREMIUM ECO FIRM + MEMORY

PREMIUM ECO FIRM + MEMORY  A mattress made from high density firm foam offcuts, topper with 2″ (5cm ) of high density memory foam. Eco-conscious, budget-friendly solution crafted from high-quality foam remnants generated during production. Hardness rating: FIRM/MEDIUM 

AIRFLOW COMBO

AIRFLOW COMBO- Base layer V38 firm, Mid layer high density castellated foam, Top layer Vasco 50 high density memory foam, THIS PRODUCT IS UNSUITABLE FOR MATTRESSES UNDER 17CM THICK.

TRI-ZONE(Firm)

Foam is made in 3 sections, Central section RG50 supports occupants mid section head and foot of mattress Reflex 40 provides soft level of support were its needed. 

TEST COVER CALULATOR

COVER ONLY (NO FOAM)

Use this option to create a cover to the sizes entered above

Cooling Mattress Cover (Zip on/off)

BED EXTENDER FOAM

Extend the length of your divan or mattress, with our foam bed extender. Enter sizes in the boxes provided and extend your mattress to what ever length you require. The Bed Extender should always sit at the head of the bed and be level with the top of your existing mattress. Additional bespoke slip sheets […]

Grade
v36
Notional Hardness
160 N
Density
36 kg / m3

CASTELLATED FOAM

Two way castellated foam for pressure relief 8cm thickness

Properties

VALUE RANGE FOAM

Value range foam is foam recovered from the production of foam cushions and mattresses. Customers can expect this foam to be joined or laminated. Please note joining or laminating foam does not effect performance.

SCROLL DOWN FOR FILLING OPTIONS.

TRUCK MATTRESS MEMORY FOAM TOPPER

Grade
VASCO 50
Notional Hardness
60 N
Room Temp. Hardness
60 N
Density
48 kg / m3
Properties
Truck Mattress

SQUARE/ RECTANGLE TENCEL MATTRESS COVER

Tencel fabric is a sustainable natural fibre that are botanical in origin. Tencel promotes a cool comfortable nights sleep.

2 PART SHEET

100% 125gsm natural cotton

COOLTECH MATTRESS PROTECTOR (White only)

Add extra comfort with high-tech 100% polyester Cooltech fabric Mattress protectors .Only available in white.

100% COTTON FLAT SHEET

100% 125gsm natural cotton

100 % COTTON FITTED SHEET

100% 125gsm natural cotton

SUPERIOR HIGH DENSITY FIRM RG50 (WHITE)

High density firm foam RG50 is a high-density, firm foam ideal for heavy-duty support. It’s commonly used in seat cushions, gym mats, and other applications where durability and strong support are key. This is the perfect foam for thin Pop-top or Roof-Tent mattresses.

Grade
RG50/230
Notional Hardness
230 N
Density
50 kg / m3
Properties
Flame Retardant

SUPERIOR HIGH DENSITY MEDIUM FIRM REFLEX 50 (PINK)

Luxury Relex 50  is a high-density, medium firm foam designed for superior support and durability. Ideal for premium seating and high-quality mattresses, this foam is perfect for deep-fill cushions and applications where long-lasting structure and resilience really matter. It holds its shape beautifully, delivering both comfort and strength over time.

Grade
REFLEX 50
Notional Hardness
135 N
Density
50 kg / m3
Properties
Flame Retardant

ADD CUSHION FILLING

Choose your cushion filling

FIBRE BACKS

Grade
100% Hollow Fiber

COOLING REVO 60KG MEMORY FOAM

Grade REVO Notional Hardness 60 N Medium firm (Atr) Density 60 kg / m3  Properties Flame Retardant  

Grade
REVO60
Notional Hardness
60 N
Room Temp. Hardness
60 N
Density
60 kg / m3

MEMORY FOAM (VASCO 60)

60 kg per cu/m high density memory foam.

Grade
VASCO 60
Notional Hardness
60 N
Room Temp. Hardness
60 N
Density
60 kg / m3

MADE TO MEASURE CUSHION COVERS

SCATTER CUSHION COVERS

RX39 FIRM/ MEMORY FOAM (2") COMBO

This product is made by laminating RX38 firm blue foam with a 2″ layer of memory foam. It is essential that the total thickness (C) is greater than 2″. If you order this product at exactly 2″ thick, it will consist of memory foam only

Grade
RX39 / Memory Combo
Density
40 kg / m3
Properties
Flame Retardant

RX39 FIRM / MEMORY FOAM 1" (2.5cm) COMBO

This product is made by laminating RX38 firm blue foam with a 1″ layer of memory foam. It is essential that the total thickness (C) is greater than 1″. If you order this product at exactly 1″ thick, it will consist of memory foam only

Grade
RX39 / Memory Combo
Density
40 kg / m3
Properties
Flame Retardant

MEDIUM FIRM REFLEX 40 / 2" MEMORY COMBO

IMPORTANT GRADE INFORMATION This product combines Reflex 40 medium foam with a 2″ layer of memory foam. If you order at 2″ thick, you’ll receive memory foam only — without the Reflex 40 support layer. To ensure proper comfort and support, the total thickness must be greater than 2″.

Grade
Reflex 40 H / v50
Notional Hardness
135 N
Room Temp. Hardness
135 N
Density
36 kg / m3
Properties
Flame Retardant

MEDIUM FIRM REFLEX 40 / MEMORY 1" COMBO

IMPORTANT GRADE INFORMATION This product combines Reflex 40 medium foam with a 1″ layer of memory foam. If you order at 1″ thick, you’ll receive memory foam only — without the Reflex 40 support layer. To ensure proper comfort and support, the total thickness must be greater than 1″.

Grade
Reflex 40
Notional Hardness
135 N
Room Temp. Hardness
135 N
Density
40 kg / m3
Properties
Flame Retardant

FOAM CORE FEATHER (MEDIUM FIRM)

High density, medium firm foam Reflex 40h is a high-quality foam known for lasting comfort and support. Bounces back quickly and keeps its shape for years—perfect for as the core for a feather or fibre seat interior    

Grade
REFLEX 40
Notional Hardness
135 N
Room Temp. Hardness
135 N
Density
40 kg / m3

FIBRE SEATS

FOAM CORE FIBRE INTERIOR

This Foam core feather combination is best suited to those wanting a medium form seat  

Grade
REFLEX 40 H
Notional Hardness
135 N
Room Temp. Hardness
135 N
Density
40 kg / m3

70/30 DOWN-FEATHER

90/10 DOWN-FEATHER

EUROPEAN 302 DE-QUILLED FEATHER

European 302 de -quilled for extra comfort

100% CHINA DUCK FEATHER

Standard 100% china duck

50/50 COMBO RX39 FIRM & MEMORY

50/50 RX39 Firm Foam & Memory Foam Combo A perfect blend of comfort and support — RX39 firm foam provides a solid base, while memory foam contours to the body for pressure relief. Ideal for dog beds, wheelchair seats, and pressure cushions where durability and comfort matter most.

Grade
RX39 / Vasco 50
Properties
Flame Retardant

STANDARD MEDIUM FIRM RX36 (BEIGE)

Medium density, medium firm foam offers instant recovery after use and consistent shape retention over many years. Excellent for deep fill armchair cushions, sofa cushions, or as a mattress of 5” thickness or above

Grade
RX36
Notional Hardness
125 N
Density
36 kg / m3
Properties
Flame Retardant

6LB RECONSTITUTED FIRM FOAM

Recon foam is a tough, contract-grade option made for high-impact use. It’s commonly used in wheelchair seating, church kneelers, bar stools, bench seating, and protective packaging. Known for its durability and density, perfect for applications that need extra firmness and longevity.

Grade
Recon 6lb
Notional Hardness
230 N
Density
95 kg / m3
Properties
Flame Retardant

PREMIUM MEDIUM FIRM REFLEX 40H (GREY)

High density, medium firm foam Reflex 40h is a high-quality foam known for lasting comfort and support. It bounces back quickly and keeps its shape for years—perfect for sofa cushions, armchairs, or even as a mattress.

Grade
REFLEX 40 H
Notional Hardness
150 N
Density
40 kg / m3
Properties
Flame Retardant
Highly Recommended, High Density, Medium Firm, Seating & Mattress Foam

VASCO 50 MEMORY FOAM (WHITE/ YELLOW)

High-quality UK-made, heat-sensitive foam that softens and moulds to your body, offering pressure-relieving comfort. Commonly used in mattresses, toppers, pillows, wheelchair cushions, and medical products.

Grade
VASCO 50
Notional Hardness
65 N
Density
50 kg / m3
Properties
Flame Retardant

LIGHTWEIGHT PACKAGING FOAM RX28 (DARK GREY)

The RX28 is a medium-density foam perfect for upholstery, deep buttoning, and packaging, offering support and comfort.

Grade
RX28
Notional Hardness
150 N
Density
28 kg / m3
Properties
Flame Retardant

PREMIUM HIGH FIRM RX39 (BLUE)

Most popular High density firm foam. Suitable for seating perfect for sofas, dining chairs, boats, caravans, and camper van seating and mattresses. Best choice for cushions 3–4 inches thick. May be too firm for cushions above 5” in thickness

Grade
RX39/200
Density
39 kg / m3
Properties
Flame Retardant
Highly Recommended Firm Seating & Mattress Foam

STANDARD FIRM RX33 (BLUE)

Medium density firm foam. Suitable for seating perfect for sofas, dining chairs, boats, caravans, and camper van seating and mattresses. Best choice for cushions 3–4 inches thick. May be too firm for cushions above 5” in thickness  

Grade
RX33
Notional Hardness
200 N
Density
33 kg / m3
Properties
Flame Retardant
Firm, Medium Density Foam

Cot Safe Foam HC25

Grade
CMF25H
Notional Hardness
110 N
Density
25 kg / m3
Properties
Cot Safe
Flame Retardant
Low Melamine
Arsenic and Antimony free

SOFT BACK CUSHION FOAM V24 (WHITE)

V25 is a soft, low-density foam perfect for replacing the back cushions of your sofa. It offers gentle support with a plush feel, helping restore comfort and shape without being too firm. Easy to work with and great for low-impact use, it’s a popular choice for giving tired cushions a fresh, cosy upgrade.

Grade
V24
Notional Hardness
65 N
Density
24 kg / m3
Properties
Flame Retardant
Highly Recommended Substitute for Fibre or Feather Back Cushions.

BUDGET LIGHTWEIGHT FOAM V28

This lightweight foam is a great choice for headboards, crafts, costumes, and a variety of general-purpose projects. It’s easy to work with and perfect for decorative or low impact uses. Just a heads-up: we don’t recommend this grade for seating or any application where it’ll need to support weight regularly.

Grade
V28
Density
28 kg / m3
Properties
Flame Retardant
Not Suitable For Seating

10PPI RETICULATED FOAM

This is a special open-cell foam that lets air and water pass through easily. It’s highly resistant to moisture, making it perfect for things like water and air filters. It’s tough against chemicals, salt water, oils, soaps, and even fuel — so it’s great for industrial use. Common uses include water treatment, air filters, humidifiers.

Grade
10 PPI
Density
24 kg / m3
Properties
Not Fire Retardant (None F/R)
Colour Blue

30PPI RETICULATED FOAM

A durable, open-cell foam that resists water, humidity, and chemicals — ideal for outdoor seating and air/water filtration. Its breathable structure also makes it great for humidifiers, ventilation, and industrial filtration systems.

Properties
Not Fire Retardant (None F/R)
Perfect for Outdoor Seating

45PPI RETICULATED FOAM

Open-cell foam with excellent water and humidity resistance — perfect for filtration, outdoor use, and ventilation systems. It’s chemical-resistant, reusable, and supports microbial growth for environmental applications. Common uses: water/air filters, humidifiers, acoustic panels, and industrial treatment systems.    

Properties
Not Flame Retardant (None F/R)

Ezi Dry Reticulated Foam

Quick drying foam ideal for mattresses or cushions for the marine environment is available cut to size Please call for a quote. Quick Dry reticulated foams are resistant to mild acids and salt water, fuel, organic chemicals, oils and lubricants ,soaps and detergents This foam has been designed to shed water instantly due to it […]

  • COOLTECH COVER
    FITTED SHEET
    SHEET COLOUR
    PILLOWCASES x 2
    PILLOW PROTECTOR x 2
    MATTRESS PROTECTOR

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Measurements

Foam Grade

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Description

Off Cut Budget Mattresses

Off Cut Budget Mattresses are made from our foam off cuts, which would have otherwise been sent to landfill. Here at Foam 4 U we ensure that none of our foam is wasted or sent to landfill, allowing us to create bespoke affordable mattresses such as our Off Cut Budget Mattresses. By buy one of our Off Cut Budget Mattresses you’re helping to reduce waste, whilst making our planet more sustainable.

 

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